Subjects

Subjects

More

How Factories Use Measurement Points and Templates for Quality Printing

Open

15

0

user profile picture

Jess Dodwell

17/07/2022

D&T

AQA GCSE Design Technology: Specialist Techniques and Processes

How Factories Use Measurement Points and Templates for Quality Printing

Manufacturing processes and quality control are essential components in modern production. Quality control using templates and jigs ensures consistent product quality while measurement reference points in manufacturing enable precise production control. The offset lithography process steps represent a key printing method.

Key aspects include:

  • Manufacturing measurement techniques using datum points and reference coordinates
  • Quality control methods including templates, gauges, and tolerance checks
  • Various production processes like die cutting, injection molding, and lithography
  • Material joining techniques including welding and brazing
  • Industrial printing and dyeing methods
  • Computer-aided manufacturing applications
...

17/07/2022

895

L
.
measurement/ reference points
let point = where measurement are made crom, helping to
control accuracy
datum (0,0,0) where oc, y, z coor

View

Page 2: Quality Control and Fair Trade Practices

This section covers quality control measures and ethical manufacturing considerations. The content explains tolerance limits, registration marks, and the importance of maintaining consistent manufacturing conditions. Fair trade practices and their impact on production are also discussed.

Vocabulary: Go/no-go fixtures are limit gauges used to verify if manufactured parts fall within acceptable size tolerances.

Definition: Tolerance refers to the acceptable range of variation in measurements that still allows components to function properly when assembled.

Highlight: Fair trade practices ensure producers receive guaranteed fair prices regardless of market fluctuations, supporting community development.

L
.
measurement/ reference points
let point = where measurement are made crom, helping to
control accuracy
datum (0,0,0) where oc, y, z coor

View

Page 3: Printing and Cutting Processes

This page details the offset lithography process steps and various cutting techniques. The content explains how oil-based printing works through multiple cylinders and describes different routing and milling operations.

Example: In offset lithography, the image area is chemically treated to attract ink while repelling water, while non-image areas do the opposite.

Definition: Routing is a process using spinning cutting tools to create grooves and shapes in materials, particularly wood.

Highlight: CNC routing represents advanced manufacturing, using computer-designed cutting paths for precise material removal.

L
.
measurement/ reference points
let point = where measurement are made crom, helping to
control accuracy
datum (0,0,0) where oc, y, z coor

View

Page 4: Molding and Dyeing Processes

The final page covers various molding techniques and dyeing processes for materials. It explains die casting, injection molding, and different approaches to fabric dyeing.

Vocabulary: Batch dyeing is a continuous process where fabric passes through dye multiple times until complete saturation is achieved.

Example: Injection molding uses polymer granules that are melted and forced through a die under pressure to create formed products.

Highlight: The batik process employs wax as a resist medium to create patterns by preventing dye from reaching certain areas of the fabric.

L
.
measurement/ reference points
let point = where measurement are made crom, helping to
control accuracy
datum (0,0,0) where oc, y, z coor

View

Page 4: Casting and Molding Processes

The page covers various manufacturing processes including die casting and injection molding. It details how materials are melted and formed into desired shapes.

Vocabulary: Archimedian screw - a mechanical device used to transport melted materials in injection molding.

Example: Pewter is commonly used in die casting due to its low melting point.

Definition: Injection molding involves forcing melted materials under pressure through a die to create formed products.

L
.
measurement/ reference points
let point = where measurement are made crom, helping to
control accuracy
datum (0,0,0) where oc, y, z coor

View

Page 5: Industrial Printing Processes

This section focuses on industrial screen printing methods, including flat bed and rotary screen printing techniques. It explains the role of squeegees and automated component placement.

Vocabulary: Squeegees are metal rods that distribute printing material across screens.

Example: Pick and place machines use suction cups to position components precisely.

Highlight: Each color in screen printing requires its own separate screen.

L
.
measurement/ reference points
let point = where measurement are made crom, helping to
control accuracy
datum (0,0,0) where oc, y, z coor

View

Page 6: Metal Joining Techniques

The page describes various metal joining methods, particularly focusing on welding and brazing techniques. It explains the processes and equipment used in each method.

Definition: Welding is the strongest method of joining metals, using heat to melt and fuse materials together.

Example: Oxyacetylene welding uses oxygen and acetylene gases to produce a hot flame for melting metal.

Highlight: Flux coating prevents oxidation during the welding process.

L
.
measurement/ reference points
let point = where measurement are made crom, helping to
control accuracy
datum (0,0,0) where oc, y, z coor

View

Page 7: Fabric Processing and CAM

This section covers fabric finishing techniques and computer-aided manufacturing applications in textile production. It explains how modern technology has improved efficiency in fabric processing.

Vocabulary: Overlockers are machines that finish fabric edges to prevent fraying.

Example: CAM embroidery machines automatically change needles for different colored threads.

Highlight: Computer-aided systems allow for quick design changes and efficient fabric cutting.

L
.
measurement/ reference points
let point = where measurement are made crom, helping to
control accuracy
datum (0,0,0) where oc, y, z coor

View

Page 8: Plastic and Metal Forming

The page details blow molding and sand casting processes, explaining the steps involved in each manufacturing method.

Definition: Blow molding is a process where air is injected into softened plastic to create hollow products.

Example: Plastic bottles are typically produced using blow molding.

Highlight: Sand casting uses two-part molds filled with special molding sand to create metal castings.

Can't find what you're looking for? Explore other subjects.

Knowunity is the #1 education app in five European countries

Knowunity has been named a featured story on Apple and has regularly topped the app store charts in the education category in Germany, Italy, Poland, Switzerland, and the United Kingdom. Join Knowunity today and help millions of students around the world.

Ranked #1 Education App

Download in

Google Play

Download in

App Store

Knowunity is the #1 education app in five European countries

4.9+

Average app rating

17 M

Pupils love Knowunity

#1

In education app charts in 17 countries

950 K+

Students have uploaded notes

Still not convinced? See what other students are saying...

iOS User

I love this app so much, I also use it daily. I recommend Knowunity to everyone!!! I went from a D to an A with it :D

Philip, iOS User

The app is very simple and well designed. So far I have always found everything I was looking for :D

Lena, iOS user

I love this app ❤️ I actually use it every time I study.

How Factories Use Measurement Points and Templates for Quality Printing

Manufacturing processes and quality control are essential components in modern production. Quality control using templates and jigs ensures consistent product quality while measurement reference points in manufacturing enable precise production control. The offset lithography process steps represent a key printing method.

Key aspects include:

  • Manufacturing measurement techniques using datum points and reference coordinates
  • Quality control methods including templates, gauges, and tolerance checks
  • Various production processes like die cutting, injection molding, and lithography
  • Material joining techniques including welding and brazing
  • Industrial printing and dyeing methods
  • Computer-aided manufacturing applications
...

17/07/2022

895

 

11/10

 

D&T

15

L
.
measurement/ reference points
let point = where measurement are made crom, helping to
control accuracy
datum (0,0,0) where oc, y, z coor

Sign up to see the content. It's free!

Access to all documents

Improve your grades

Join milions of students

By signing up you accept Terms of Service and Privacy Policy

Page 2: Quality Control and Fair Trade Practices

This section covers quality control measures and ethical manufacturing considerations. The content explains tolerance limits, registration marks, and the importance of maintaining consistent manufacturing conditions. Fair trade practices and their impact on production are also discussed.

Vocabulary: Go/no-go fixtures are limit gauges used to verify if manufactured parts fall within acceptable size tolerances.

Definition: Tolerance refers to the acceptable range of variation in measurements that still allows components to function properly when assembled.

Highlight: Fair trade practices ensure producers receive guaranteed fair prices regardless of market fluctuations, supporting community development.

L
.
measurement/ reference points
let point = where measurement are made crom, helping to
control accuracy
datum (0,0,0) where oc, y, z coor

Sign up to see the content. It's free!

Access to all documents

Improve your grades

Join milions of students

By signing up you accept Terms of Service and Privacy Policy

Page 3: Printing and Cutting Processes

This page details the offset lithography process steps and various cutting techniques. The content explains how oil-based printing works through multiple cylinders and describes different routing and milling operations.

Example: In offset lithography, the image area is chemically treated to attract ink while repelling water, while non-image areas do the opposite.

Definition: Routing is a process using spinning cutting tools to create grooves and shapes in materials, particularly wood.

Highlight: CNC routing represents advanced manufacturing, using computer-designed cutting paths for precise material removal.

L
.
measurement/ reference points
let point = where measurement are made crom, helping to
control accuracy
datum (0,0,0) where oc, y, z coor

Sign up to see the content. It's free!

Access to all documents

Improve your grades

Join milions of students

By signing up you accept Terms of Service and Privacy Policy

Page 4: Molding and Dyeing Processes

The final page covers various molding techniques and dyeing processes for materials. It explains die casting, injection molding, and different approaches to fabric dyeing.

Vocabulary: Batch dyeing is a continuous process where fabric passes through dye multiple times until complete saturation is achieved.

Example: Injection molding uses polymer granules that are melted and forced through a die under pressure to create formed products.

Highlight: The batik process employs wax as a resist medium to create patterns by preventing dye from reaching certain areas of the fabric.

L
.
measurement/ reference points
let point = where measurement are made crom, helping to
control accuracy
datum (0,0,0) where oc, y, z coor

Sign up to see the content. It's free!

Access to all documents

Improve your grades

Join milions of students

By signing up you accept Terms of Service and Privacy Policy

Page 4: Casting and Molding Processes

The page covers various manufacturing processes including die casting and injection molding. It details how materials are melted and formed into desired shapes.

Vocabulary: Archimedian screw - a mechanical device used to transport melted materials in injection molding.

Example: Pewter is commonly used in die casting due to its low melting point.

Definition: Injection molding involves forcing melted materials under pressure through a die to create formed products.

L
.
measurement/ reference points
let point = where measurement are made crom, helping to
control accuracy
datum (0,0,0) where oc, y, z coor

Sign up to see the content. It's free!

Access to all documents

Improve your grades

Join milions of students

By signing up you accept Terms of Service and Privacy Policy

Page 5: Industrial Printing Processes

This section focuses on industrial screen printing methods, including flat bed and rotary screen printing techniques. It explains the role of squeegees and automated component placement.

Vocabulary: Squeegees are metal rods that distribute printing material across screens.

Example: Pick and place machines use suction cups to position components precisely.

Highlight: Each color in screen printing requires its own separate screen.

L
.
measurement/ reference points
let point = where measurement are made crom, helping to
control accuracy
datum (0,0,0) where oc, y, z coor

Sign up to see the content. It's free!

Access to all documents

Improve your grades

Join milions of students

By signing up you accept Terms of Service and Privacy Policy

Page 6: Metal Joining Techniques

The page describes various metal joining methods, particularly focusing on welding and brazing techniques. It explains the processes and equipment used in each method.

Definition: Welding is the strongest method of joining metals, using heat to melt and fuse materials together.

Example: Oxyacetylene welding uses oxygen and acetylene gases to produce a hot flame for melting metal.

Highlight: Flux coating prevents oxidation during the welding process.

L
.
measurement/ reference points
let point = where measurement are made crom, helping to
control accuracy
datum (0,0,0) where oc, y, z coor

Sign up to see the content. It's free!

Access to all documents

Improve your grades

Join milions of students

By signing up you accept Terms of Service and Privacy Policy

Page 7: Fabric Processing and CAM

This section covers fabric finishing techniques and computer-aided manufacturing applications in textile production. It explains how modern technology has improved efficiency in fabric processing.

Vocabulary: Overlockers are machines that finish fabric edges to prevent fraying.

Example: CAM embroidery machines automatically change needles for different colored threads.

Highlight: Computer-aided systems allow for quick design changes and efficient fabric cutting.

L
.
measurement/ reference points
let point = where measurement are made crom, helping to
control accuracy
datum (0,0,0) where oc, y, z coor

Sign up to see the content. It's free!

Access to all documents

Improve your grades

Join milions of students

By signing up you accept Terms of Service and Privacy Policy

Page 8: Plastic and Metal Forming

The page details blow molding and sand casting processes, explaining the steps involved in each manufacturing method.

Definition: Blow molding is a process where air is injected into softened plastic to create hollow products.

Example: Plastic bottles are typically produced using blow molding.

Highlight: Sand casting uses two-part molds filled with special molding sand to create metal castings.

L
.
measurement/ reference points
let point = where measurement are made crom, helping to
control accuracy
datum (0,0,0) where oc, y, z coor

Sign up to see the content. It's free!

Access to all documents

Improve your grades

Join milions of students

By signing up you accept Terms of Service and Privacy Policy

Page 1: Measurement and Quality Control Tools

This page explores fundamental measurement and quality control tools in manufacturing. The content details how reference points and datum coordinates (0,0,0) are essential for precise manufacturing operations and scaling. Templates and jigs are introduced as critical tools for maintaining consistency in production.

Definition: Datum points are the (0,0,0) coordinates where x, y, and z axes intersect, serving as fundamental reference points for measurements.

Example: Templates in clothing manufacturing allow patterns to be consistently cut from fabric, whether manually or using CAM machines.

Highlight: Jigs are particularly important for ensuring drilling accuracy and maintaining consistent cutting distances in power tools.

Can't find what you're looking for? Explore other subjects.

Knowunity is the #1 education app in five European countries

Knowunity has been named a featured story on Apple and has regularly topped the app store charts in the education category in Germany, Italy, Poland, Switzerland, and the United Kingdom. Join Knowunity today and help millions of students around the world.

Ranked #1 Education App

Download in

Google Play

Download in

App Store

Knowunity is the #1 education app in five European countries

4.9+

Average app rating

17 M

Pupils love Knowunity

#1

In education app charts in 17 countries

950 K+

Students have uploaded notes

Still not convinced? See what other students are saying...

iOS User

I love this app so much, I also use it daily. I recommend Knowunity to everyone!!! I went from a D to an A with it :D

Philip, iOS User

The app is very simple and well designed. So far I have always found everything I was looking for :D

Lena, iOS user

I love this app ❤️ I actually use it every time I study.